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Interlock and sensor monitor for Laser Cutter safety-cutoff system

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Laser Cutter V2 Safety Controller

This controller monitors interlock switches, coolant flow rate and coolant temperature for up to two one-wire dallas temp sensors. It opens a relay if any of the conditions are in a non-ready state and displays its status on a 20x4 character LCD. This has been designed and built for the Connected Community Hacker Space's Laser Cutter "V2".

It uses the following hardware:

  • Arduino Uno
  • Serial I2C backpack for HD44780-compatible LCD modules (PCF8574AT controller IC)
  • 20x4 character LCD with parallel interface
  • Adafruit plastic liquid flow sensor (450 pulses / L)
  • 2x DS18B20 1-wire temp sensors (temp 1 and temp 2)

See code for configuration values applicable to the CCHS laser cutter. This code can be applied to other projects if needed but keep in mind it was written with this laser cutter in mind.

TO DO:

  • increase the accuracy of the flow sensor by sampling pulses for a longer period than 250ms (seems to only get 3-4 pulses in that time)

ISSUES:

  • none i'm aware of

INSTALLING SOFTWARE ON LATER VERSIONS OF ARDUINO

In the library folder do the following: Install the DallasTemperature from the library Mannager.https://github.com/milesburton/Arduino-Temperature-Control-Library

Install the Liquid Crystal Display from https://bitbucket.org/fmalpartida/new-liquidcrystal/downloads/Newliquidcrystal_1.3.5.zip

Unzip the OneWire2 folder.

You should now be able to compile the Saftey

Arduino Pin Out

Side 1

  • 2 Green

  • 3 Yellow

  • 4 Orange

  • 10 Red HV

  • 11 Red

  • GND Black USB Connector

Side 2

  • A5 White

  • A4 White

  • GND Black

  • GND Blue

  • 5v Red

  • 5v Red 5v Din plug

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Interlock and sensor monitor for Laser Cutter safety-cutoff system

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