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bottlecaps.scad

Revar Desmera edited this page Nov 29, 2024 · 1 revision

LibFile: bottlecaps.scad

Bottle caps and necks for PCO18XX standard plastic beverage bottles, and SPI standard bottle necks.

To use, add the following lines to the beginning of your file:

include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>

File Contents

  1. Section: PCO-1810 Bottle Threading

    • pco1810_neck() – Creates a neck for a PCO1810 standard bottle. [Geom]
    • pco1810_cap() – Creates a cap for a PCO1810 standard bottle. [Geom]
  2. Section: PCO-1881 Bottle Threading

    • pco1881_neck() – Creates a neck for a PCO1881 standard bottle. [Geom]
    • pco1881_cap() – Creates a cap for a PCO1881 standard bottle. [Geom]
  3. Section: Generic Bottle Connectors

  4. Section: SPI Bottle Threading

    • sp_neck() – Creates an SPI threaded bottle neck. [Geom]
    • sp_cap() – Creates an SPI threaded bottle cap. [Geom]
    • sp_diameter() – Returns the base diameter of an SPI bottle neck from the nominal diameter and type number.

Section: PCO-1810 Bottle Threading

Module: pco1810_neck()

Synopsis: Creates a neck for a PCO1810 standard bottle. [Geom]

Topics: Bottles, Threading

See Also: pco1810_cap()

Usage:

  • pco1810_neck([wall]) [ATTACHMENTS];

Description:

Creates an approximation of a standard PCO-1810 threaded beverage bottle neck.

Arguments:

By Position What it does
wall Wall thickness in mm.
By Name What it does
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Named Anchors:

Anchor Name Position
"tamper-ring" Centered at the top of the anti-tamper ring channel.
"support-ring" Centered at the bottom of the support ring.

Example 1:

pco1810\_neck() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1810_neck();



Example 2: Standard Anchors

pco1810\_neck() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1810_neck() show_anchors(custom=false);



Example 3: Custom Named Anchors

pco1810\_neck() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
expose_anchors(0.3)
    pco1810_neck()
        show_anchors(std=false);




Module: pco1810_cap()

Synopsis: Creates a cap for a PCO1810 standard bottle. [Geom]

Topics: Bottles, Threading

See Also: pco1810_neck()

Usage:

  • pco1810_cap([h], [r|d], [wall], [texture]) [ATTACHMENTS];

Description:

Creates a basic cap for a PCO1810 threaded beverage bottle.

Arguments:

By Position What it does
h The height of the cap.
r Outer radius of the cap.
d Outer diameter of the cap.
wall Wall thickness in mm.
texture The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
By Name What it does
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Named Anchors:

Anchor Name Position
"inside-top" Centered on the inside top of the cap.

Example 1:

pco1810\_cap() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1810_cap();



Example 2:

pco1810\_cap() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1810_cap(texture="knurled");



Example 3:

pco1810\_cap() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1810_cap(texture="ribbed");



Example 4: Standard Anchors

pco1810\_cap() Example 4
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1810_cap(texture="ribbed") show_anchors(custom=false);



Example 5: Custom Named Anchors

pco1810\_cap() Example 5
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
expose_anchors(0.3)
    pco1810_cap(texture="ribbed")
        show_anchors(std=false);




Section: PCO-1881 Bottle Threading

Module: pco1881_neck()

Synopsis: Creates a neck for a PCO1881 standard bottle. [Geom]

Topics: Bottles, Threading

See Also: pco1881_cap()

Usage:

  • pco1881_neck([wall]) [ATTACHMENTS];

Description:

Creates an approximation of a standard PCO-1881 threaded beverage bottle neck.

Arguments:

By Position What it does
wall Wall thickness in mm.
By Name What it does
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Named Anchors:

Anchor Name Position
"tamper-ring" Centered at the top of the anti-tamper ring channel.
"support-ring" Centered at the bottom of the support ring.

Example 1:

pco1881\_neck() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1881_neck();



Example 2:

pco1881\_neck() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1881_neck() show_anchors(custom=false);



Example 3:

pco1881\_neck() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
expose_anchors(0.3)
    pco1881_neck()
        show_anchors(std=false);




Module: pco1881_cap()

Synopsis: Creates a cap for a PCO1881 standard bottle. [Geom]

Topics: Bottles, Threading

See Also: pco1881_neck()

Usage:

  • pco1881_cap(wall, [texture]) [ATTACHMENTS];

Description:

Creates a basic cap for a PCO1881 threaded beverage bottle.

Arguments:

By Position What it does
wall Wall thickness in mm.
texture The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
By Name What it does
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Named Anchors:

Anchor Name Position
"inside-top" Centered on the inside top of the cap.

Example 1:

pco1881\_cap() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1881_cap();



Example 2:

pco1881\_cap() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1881_cap(texture="knurled");



Example 3:

pco1881\_cap() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1881_cap(texture="ribbed");



Example 4: Standard Anchors

pco1881\_cap() Example 4
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
pco1881_cap(texture="ribbed") show_anchors(custom=false);



Example 5: Custom Named Anchors

pco1881\_cap() Example 5
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
expose_anchors(0.5)
    pco1881_cap(texture="ribbed")
        show_anchors(std=false);




Section: Generic Bottle Connectors

Module: generic_bottle_neck()

Synopsis: Creates a generic neck for a bottle. [Geom]

Topics: Bottles, Threading

See Also: generic_bottle_cap()

Usage:

  • generic_bottle_neck([wall], ...) [ATTACHMENTS];

Description:

Creates a bottle neck given specifications.

Arguments:

By Position What it does
wall distance between ID and any wall that may be below the support
By Name What it does
neck_d Outer diameter of neck without threads
id Inner diameter of neck
thread_od Outer diameter of thread
height Height of neck above support
support_d Outer diameter of support ring. Set to 0 for no support.
pitch Thread pitch
round_supp True to round the lower edge of the support ring
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Named Anchors:

Anchor Name Position
"support-ring" Centered at the bottom of the support ring.

Example 1:

generic\_bottle\_neck() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
generic_bottle_neck();




Module: generic_bottle_cap()

Synopsis: Creates a generic cap for a bottle. [Geom]

Topics: Bottles, Threading

See Also: generic_bottle_neck(), sp_cap()

Usage:

  • generic_bottle_cap(wall, [texture], ...) [ATTACHMENTS];

Description:

Creates a basic threaded cap given specifications. You must give exactly two of thread_od, neck_od and thread_depth to specify the thread geometry. Note that most glass bottles conform to the SPI standard and caps for them may be more easily produced using sp_cap().

Arguments:

By Position What it does
wall Wall thickness. Default: 2
texture The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
By Name What it does
height Interior height of the cap
thread_od Outer diameter of the threads
neck_od Outer diameter of neck
thread_depth Depth of the threads
tolerance Extra space to add to the outer diameter of threads and neck. Applied to radius. Default: 0.2
flank_angle Angle of taper on threads. Default: 15
pitch Thread pitch. Default: 4
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Named Anchors:

Anchor Name Position
"inside-top" Centered on the inside top of the cap.

Example 1:

generic\_bottle\_cap() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
generic_bottle_cap(thread_depth=2,neck_od=INCH,height=INCH/2);



Example 2:

generic\_bottle\_cap() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
generic_bottle_cap(texture="knurled",neck_od=25,thread_od=30,height=10);

Example 3:

generic\_bottle\_cap() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
generic_bottle_cap(texture="ribbed",thread_depth=3,thread_od=25,height=13);

Module: bottle_adapter_neck_to_cap()

Synopsis: Creates a generic adaptor between a neck and a cap. [Geom]

Topics: Bottles, Threading

See Also: bottle_adapter_neck_to_neck()

Usage:

  • bottle_adapter_neck_to_cap(wall, [texture], ...) [ATTACHMENTS];

Description:

Creates a threaded neck to cap adapter

Arguments:

By Position What it does
wall Thickness of wall between neck and cap when d=0. Leave undefined to have the outside of the tube go from the OD of the neck support ring to the OD of the cap. Default: undef
texture The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
cap_wall Wall thickness of the cap in mm.
cap_h Interior height of the cap in mm.
cap_thread_depth Cap thread depth. Default: 2.34
tolerance Extra space to add to the outer diameter of threads and neck in mm. Applied to radius.
cap_neck_od Inner diameter of the cap threads.
cap_neck_id Inner diameter of the hole through the cap.
cap_thread_taper Angle of taper on threads.
cap_thread_pitch Thread pitch in mm
neck_d Outer diameter of neck w/o threads
neck_id Inner diameter of neck
neck_thread_od 27.2
neck_h Height of neck down to support ring
neck_thread_pitch Thread pitch in mm.
neck_support_od Outer diameter of neck support ring. Leave undefined to set equal to OD of cap. Set to 0 for no ring. Default: undef
d Distance between bottom of neck and top of cap
taper_lead_in Length to leave straight before tapering on tube between neck and cap if exists.
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Example 1:

bottle\_adapter\_neck\_to\_cap() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
bottle_adapter_neck_to_cap();




Module: bottle_adapter_cap_to_cap()

Synopsis: Creates a generic adaptor between a cap and a cap. [Geom]

Topics: Bottles, Threading

See Also: bottle_adapter_neck_to_cap(), bottle_adapter_neck_to_neck()

Usage:

  • bottle_adapter_cap_to_cap(wall, [texture]) [ATTACHMENTS];

Description:

Creates a threaded cap to cap adapter.

Arguments:

By Position What it does
wall Wall thickness in mm.
texture The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
cap_h1 Interior height of top cap.
cap_thread_depth1 Thread depth on top cap. Default: 2.34
tolerance Extra space to add to the outer diameter of threads and neck in mm. Applied to radius.
cap_neck_od1 Inner diameter of threads on top cap.
cap_thread_pitch1 Thread pitch of top cap in mm.
cap_h2 Interior height of bottom cap. Leave undefined to duplicate cap_h1.
cap_thread_depth2 Thread depth on bottom cap. Default: same as cap_thread_depth1
cap_neck_od2 Inner diameter of threads on top cap. Leave undefined to duplicate cap_neck_od1.
cap_thread_pitch2 Thread pitch of bottom cap in mm. Leave undefinced to duplicate cap_thread_pitch1.
d Distance between caps.
neck_id1 Inner diameter of cutout in top cap.
neck_id2 Inner diameter of cutout in bottom cap.
taper_lead_in Length to leave straight before tapering on tube between caps if exists.
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Example 1:

bottle\_adapter\_cap\_to\_cap() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
bottle_adapter_cap_to_cap();




Module: bottle_adapter_neck_to_neck()

Synopsis: Creates a generic adaptor between a neck and a neck. [Geom]

Topics: Bottles, Threading

See Also: bottle_adapter_neck_to_cap(), bottle_adapter_cap_to_cap()

Usage:

  • bottle_adapter_neck_to_neck(...) [ATTACHMENTS];

Description:

Creates a threaded neck to neck adapter.

Arguments:

By Position What it does
d Distance between bottoms of necks
neck_od1 Outer diameter of top neck w/o threads
neck_id1 Inner diameter of top neck
thread_od1 Outer diameter of threads on top neck
height1 Height of top neck above support ring.
support_od1 Outer diameter of the support ring on the top neck. Set to 0 for no ring.
thread_pitch1 Thread pitch of top neck.
neck_od2 Outer diameter of bottom neck w/o threads. Leave undefined to duplicate neck_od1
neck_id2 Inner diameter of bottom neck. Leave undefined to duplicate neck_id1
thread_od2 Outer diameter of threads on bottom neck. Leave undefined to duplicate thread_od1
height2 Height of bottom neck above support ring. Leave undefined to duplicate height1
support_od2 Outer diameter of the support ring on bottom neck. Set to 0 for no ring. Leave undefined to duplicate support_od1
pitch2 Thread pitch of bottom neck. Leave undefined to duplicate thread_pitch1
taper_lead_in Length to leave straight before tapering on tube between necks if exists.
wall Thickness of tube wall between necks. Leave undefined to match outer diameters with the neckODs/supportODs.
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Example 1:

bottle\_adapter\_neck\_to\_neck() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
bottle_adapter_neck_to_neck();




Section: SPI Bottle Threading

Module: sp_neck()

Synopsis: Creates an SPI threaded bottle neck. [Geom]

Topics: Bottles, Threading

See Also: sp_cap()

Usage:

  • sp_neck(diam, type, wall|id=, [style=], [bead=]) [ATTACHMENTS];

Description:

Make a SPI (Society of Plastics Industry) threaded bottle neck. You must supply the nominal outer diameter of the threads and the thread type, one of 400, 410 and 415. The 400 type neck has 360 degrees of thread, the 410 neck has 540 degrees of thread, and the 415 neck has 720 degrees of thread. You can also choose between the L style thread, which is symmetric and the M style thread, which is an asymmetric buttress thread. The M style may be good for 3d printing if printed with the flat face up. You can specify the wall thickness (measured from the base of the threads) or the inner diameter, and you can specify an optional bead at the base of the threads.

Arguments:

By Position What it does
diam nominal outer diameter of threads
type thread type, one of 400, 410 and 415
wall wall thickness
By Name What it does
id inner diameter
style Either "L" or "M" to specify the thread style. Default: "L"
bead if true apply a bad to the neck. Default: false
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Example 1:

sp\_neck() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_neck(48,400,2);



Example 2:

sp\_neck() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_neck(48,400,2,bead=true);



Example 3:

sp\_neck() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_neck(22,410,2);



Example 4:

sp\_neck() Example 4
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_neck(22,410,2,bead=true);



Example 5:

sp\_neck() Example 5
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_neck(28,415,id=20,style="M");



Example 6:

sp\_neck() Example 6
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_neck(13,415,wall=1,style="M",bead=true);




Module: sp_cap()

Synopsis: Creates an SPI threaded bottle cap. [Geom]

Topics: Bottles, Threading

See Also: sp_neck()

Usage:

  • sp_cap(diam, type, wall, [style=], [top_adj=], [bot_adj=], [texture=], [$slop]) [ATTACHMENTS];

Description:

Make a SPI (Society of Plastics Industry) threaded bottle neck. You must supply the nominal outer diameter of the threads and the thread type, one of 400, 410 and 415. The 400 type neck has 360 degrees of thread, the 410 neck has 540 degrees of thread, and the 415 neck has 720 degrees of thread. You can also choose between the L style thread, which is symmetric and the M style thread, which is an asymmetric buttress thread. Note that it is OK to mix styles, so you can put an L-style cap onto an M-style neck.

The 410 and 415 caps have very long unthreaded sections at the bottom. The bot_adj parameter specifies an amount to reduce that bottom extension, which might be necessary if the cap bottoms out on the bead. Be careful that you don't shrink past the threads, especially if making adjustments to 400 caps which have a very small bottom extension. These caps often contain a cardboard or foam sealer disk, which can be as much as 1mm thick, and would cause the cap to stop in a higher position.

You can also adjust the space between the top of the cap and the threads using top_adj. This will change how the threads engage when the cap is fully seated.

The inner diameter of the cap is set to allow 10% of the thread depth in clearance. The diameter is further increased by 2 * $slop so you can increase clearance if necessary.

Note: there is a published SPI standard for necks, but absolutely nothing for caps. This cap module was designed based on the neck standard to mate reasonably well, but if you find ways that it does the wrong thing, file a report.

Arguments:

By Position What it does
diam nominal outer diameter of threads
type thread type, one of 400, 410 and 415
wall wall thickness
By Name What it does
style Either "L" or "M" to specify the thread style. Default: "L"
top_adj Amount to reduce top space in the cap, which means it doesn't screw down as far. Default: 0
bot_adj Amount to reduce extension of cap at the bottom, which also means it doesn't screw down as far. Default: 0
texture texture for outside of cap, one of "knurled", "ribbed" or "none. Default: "none"
$slop Increase inner diameter by 2 * $slop.
anchor Translate so anchor point is at origin (0,0,0). See anchor. Default: CENTER
spin Rotate this many degrees around the Z axis after anchor. See spin. Default: 0
orient Vector to rotate top towards, after spin. See orient. Default: UP

Example 1:

sp\_cap() Example 1
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_cap(48,400,2);



Example 2:

sp\_cap() Example 2
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_cap(22,400,2);



Example 3:

sp\_cap() Example 3
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_cap(22,410,2);



Example 4:

sp\_cap() Example 4
include <BOSL2/std.scad>
include <BOSL2/bottlecaps.scad>
sp_cap(28,415,1.5,style="M");




Function: sp_diameter()

Synopsis: Returns the base diameter of an SPI bottle neck from the nominal diameter and type number.

Topics: Bottles, Threading

See Also: sp_neck(), sp_cap()

Usage:

  • true_diam = sp_diameter(diam,type)

Description:

Returns the actual base diameter (root of the threads) for a SPI plastic bottle neck given the nominal diameter and type number (400, 410, 415).

Arguments:

By Position What it does
diam nominal diameter
type closure type number (400, 410 or 415)

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